Desaired(Shanghai) Instrument Equipment Co., Ltd.

The pharmaceutical industry is the most important and most heavily resourced mainstream application market for DISRAD. DISRAD’s high-performance rotor-stator systems generate controlled shear forces and are a key technology for preparing homogeneous emulsions, suspensions, and dispersions in pharmaceutical formulations. This technology is especially suitable for shear sensitive active pharmaceutical ingredients (APIs), enabling precise control of particle size while ensuring formulation integrity and process repeatability.

    During global pandemics, the pharmaceutical industry occupies a core strategic position and must continuously conduct R&D to respond to emerging diseases and viruses. Compared to other fields, this industry demands higher standards of precision, process complexity, and reliability of results. DISRAD keeps pace with increasingly diverse and accurate production processes, focusing on innovation and continuously adding efficiency and value to processing steps.

    For a long time, DISRAD has worked closely with leading pharmaceutical and biotech manufacturers to build robust, hygienic, and reliable mixing equipment solutions for the production of drug and medical products. Our product designs comply with relevant GMP (Good Manufacturing Practice) requirements, and some products achieve IP66 protection ratings, effectively resisting dust ingress as well as water jets or external spray disinfection operations, making them suitable for demanding hygienic environments. The dispersing tools are made of hygienic or medical grade materials, are easy to clean and disinfect, meet aseptic sanitary standards, and ensure cross batch operational safety. Our designs scale reliably from 0.5 mL lab scale up to production scales exceeding 5,000 liters, and all solutions are validated in DISRAD’s own laboratories and pilot plants, ensuring full process repeatability from R&D to production. We consistently support the industry’s evolving challenges with accurate, scalable, and verifiable mixing technology.

For the food, feed, and beverage industries, DISRAD provides fully scalable solutions from sample preparation and pilot trials to mass production. Our technology optimizes raw material utilization and emulsification processes, helps reduce the use of artificial additives, and extends product shelf life.

The food industry has a long history and a wide variety of products, closely linked to consumer health and lifestyles. The industry demands extremely high hygiene and management standards for equipment, while product forms change rapidly, requiring companies to adapt quickly to new trends. DISRAD has long focused on these challenges, equipping itself with multiple innovative devices that adapt to different raw materials, forms, and processes, providing hygienic, easy to maintain, and reliable solutions.

We deeply understand the unique needs of the food and beverage industry: consumer expectations for product quality and consistency continue to rise, while biosafety and efficient processing are non negotiable. With many years of industry experience, DISRAD offers complete industrial mixing and processing solutions for a wide range of food and beverage products. Our experts collaborate with you to create ideal mixing, processing, and storage solutions tailored to your process, product, and market.

Shortening processing times, achieving efficient raw material transfer with minimal waste, and enabling scalability and automation are future trends in the food industry. DISRAD fully understands these requirements and has developed a full range of powder liquid mixing systems. Depending on the desired product texture, food processing often requires complex multi stage mixing processes. DISRAD’s various dispersers can accomplish tasks such as dissolving powders in liquids, breaking down solids, dispersing and hydrating starches/gums, diluting highly active surfactants, and efficiently emulsifying oil and water.

The chemical industry is recognized as one of the most critical sectors among materials, components, and equipment, continuously driving the discovery of emerging technologies and industrial progress. Amidst ever diversifying products and processes and evolving technological levels, the challenge of maintaining competitiveness grows increasingly complex. DISRAD provides solutions for difficult emulsifying, dispersing, and mixing challenges based on deep technical expertise.

DISRAD’s product portfolio is designed for the demanding requirements of the chemical industry, capable of handling highly corrosive substances and harsh, hazardous environments. For special chemical sample processing scenarios, DISRAD recommends dispersion tools made of “titanium alloy TA0/TA1”. Thanks to the excellent corrosion resistance and chemical stability of titanium alloys, these tools effectively adapt to chemical samples with varying compositions, pH levels, and reactivities, avoiding reactions between the material and the sample and ensuring the integrity of the sample processing procedure and the accuracy of experimental data. Our homogenization systems incorporate decades of experience and numerous successful cases, featuring components with high safety and durability, optimized for long term maximum performance.

When chemical manufacturers respond to product opportunities in different industries, they always face new technical challenges. DISRAD’s application engineers work closely with customers to provide the latest technical solutions. We not only deliver safe, innovative, and cost effective mixing solutions that improve product quality and consistency while reducing waste and process time in existing formulations, but we also proactively consider future new products and processes. Through in depth cooperation, we understand customers’ latent needs and development plans, ensuring that our mixing systems have sufficient flexibility to meet future diverse requirements.

The cosmetics industry continuously evolves, constantly embracing new fashion trends and market demands, such as high performance color cosmetics. DISRAD is a leader in multi stage encapsulated emulsions (water in oil or oil in water), ensuring long lasting fragrance in skincare creams and achieving the finest pigment distribution for vibrant colors. By precisely controlling particle distribution and minimum particle size, we can enhance product performance such as absorption speed, while strictly complying with pharmaceutical and medical regulatory limits.

For customers in the cosmetics and personal care industry, maintaining product consistency and physical property repeatability is critical, especially in high viscosity products. DISRAD recommends the “Honeycomb H” dispersion tool for such applications, ensuring that samples reach a highly homogeneous dispersed state in a short time. Depending on the desired properties, complex multi stage mixing processes are often required. DISRAD provides solutions that go far beyond simple raw material mixing; key intermediate processes include dispersion of components, preparation of smooth emulsions, particle size reduction, chemical reactions, and progressive heating and cooling cycles.

The diversity of modern cleansing, beauty, and cosmetic products brings many mixing challenges, such as shortening production cycles, improving process hygiene, and creating silky, foam free textures. DISRAD offers mixing solutions for all these needs. We work closely with customers to ensure the most suitable equipment is selected for their processes, ultimately achieving products with smooth, silky, and completely uniform textures.

In life science and biotechnology research, the accuracy and repeatability of sample preparation directly determine the reliability of experimental results. As core pre processing equipment, dispersers are widely used in critical steps such as cell disruption, tissue homogenization, nucleic acid and protein extraction, nanoparticle dispersion, and emulsion preparation. DISRAD employs advanced dispersing systems. The SERIES T dispersing tools, with diameters of Ø 5, 7, 10, 12, 14 mm and processing volumes as low as 0.5 mL, feature quick fit designs that effectively support operators in achieving efficient, rapid, continuous operations.

Life science samples are often fragile; enzymes, antibodies, organelles, etc., are temperature sensitive and present in small volumes (within 1 mL). Traditional dispersion processes can easily cause loss of biological activity due to overheating. We recommend the DISRAD T5S dispersing tool with a paddle type rotor that generates low shear and little heat, enabling efficient vortex type dispersion while maintaining sample activity. This is especially suitable for heat sensitive specimens such as liposomes and virus like particles. At the same time, the quick mounting and modular tool design significantly shortens experiment turnaround time and improves equipment utilization.

Furthermore, durable construction and easy maintenance allow the equipment to run continuously with minimal downtime, meeting the high productivity and low downtime requirements of biopharmaceutical companies and core laboratory platforms. In summary, the disperser has evolved from a simple mixing tool into an indispensable device for precision sample preparation in the life sciences.

Dispersers are increasingly widely used in the new energy sector, playing an irreplaceable role particularly in key areas such as secondary batteries, hydrogen energy, and photovoltaics.

In the secondary battery industry, precise material processing and batch production efficiency are core pain points. With its cross industry emulsifying, dispersing, and mixing technologies, DISRAD can effectively address the agglomeration of nanoparticles in anode and cathode slurries, ensuring coating uniformity and batch to batch consistency, and helping enterprises smoothly scale from R&D to mass production. In electronic materials, processes for semiconductors and displays demand extremely high dispersion accuracy; even almost invisible deviations in particle distribution can affect final performance. DISRAD provides solutions that meet these high purity, high homogeneity requirements, supporting precision manufacturing for both large enterprises and small to medium customers.

In hydrogen energy, dispersers are mainly used to prepare fuel cell catalyst slurries. Platinum based or non precious metal catalyst particles are highly prone to agglomeration, directly affecting the catalytic efficiency and lifetime of the membrane electrode assembly. DISRAD’s high shear dispersion system, with a recommended combination of “Dissolving D + Emulsifying E” tools, uniformly disperses the catalyst in the ionomer solution, controlling particle size at the nanometer level, and supports seamless scale up from lab formulations to pilot and mass production. Additionally, for proton exchange membrane coating processes, stable dispersions effectively prevent sedimentation and improve coating consistency.

In the photovoltaic industry, DISRAD dispersers are used in key materials such as conductive silver pastes, back side aluminum pastes, and perovskite precursor solutions. Taking conductive silver paste as an example, the particle size and distribution of the silver powder directly determine the grid line resistance and photoelectric conversion efficiency. The DISRAD “Turbulent M” dispersion tool achieves rapid wetting and uniform mixing of silver powder, glass frit, and organic vehicle, shortening paste preparation time and reducing bubbles, meeting the photovoltaic industry’s stringent requirements for high solid content, low volatility, and excellent printability. Furthermore, in emerging perovskite solar cells, the disperser helps control the nanocrystal size in precursor solutions, improving film quality.

From secondary batteries to hydrogen energy and photovoltaics, DISRAD is committed to providing reliable and scalable dispersion solutions for all segments of the new energy sector, supporting the global energy transition.